4.8 months on a live erection site.
What the record looks like after one structure has been run through it end to end. The customer has not been asked whether they want to be named, so they are not — the figures are the point, and every one of them is counted rather than estimated.
The project
- Structure
- Multi-level car park, structural steel
- Steel ordered
- 1,850.29 MT across 11 approved phase lists
- Distinct part marks
- 1,174
- Period measured
- 28 March – 20 August 2026 · 4.8 months
- Team on the system
- 12 — eight site engineers, two admin, one executive, one production floor
What went through it
These are the denominators. They are published so the derived figure further down can be recalculated rather than taken on trust.
- Crew-days recorded
- 122
- Deliveries received
- 103
- Asset-days of machinery logged
- 281
- Days with erection logged
- 92
- Submissions approved
- 542 of 556
What changed
Each line carries the identifier of the claim behind it, so it can be traced to the measurement that produced it.
- C-09
Site log to approved record
Under an hour, median across 642 submissions. The process it replaces — a hand-compiled report reaching the office — was measured in days.
- C-10
Bad entries stopped at capture
20 in the first three weeks of counting. Three were deliveries being received against the wrong vehicle.
- C-11
Double-counted steel suppressed
42.36 MT that the revision filter kept out of a bill.
- C-13
Planned versus actual
Now compiled every day. Previously it was rarely or never done — a capability that did not exist, rather than a faster version of one.
- C-14
Locating a part mark
"Where is this mark, and is it up yet?" was often unanswerable without walking the site. It is now a search.
- C-07
Time returned
Roughly 302 hours over 4.8 months — about 1.5 working weeks of engineer and project-manager time per month, on this one project.
What this does not show
Listed here rather than left to be discovered, because a case study that reads as flawless is read as marketing.
- 01This is one project. Nothing here demonstrates behaviour across a portfolio, because there has not been one.
- 02The time figure is derived, not stopwatched: measured volumes multiplied by the operator’s own confirmed timings for their prior process. The assumptions are published alongside it.
- 03Three workflows contribute zero hours on purpose — planned-versus-actual, part-mark lookup and delay evidence. Nothing is saved by speeding up a task nobody performed by hand; those are capability claims instead.
- 04Dispatch was not run through the system on this project. The site-receipt half of that workflow is heavily used; the factory-dispatch half is proven in testing, not in the field.
- 05Figures counted out of an audit trail are current, not lifetime — a row disappears with the entity it describes.
Figures as on 20 August 2026, counted from the production database. What a pilot on your own project involves →
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